All good beginnings stem from strict control of the basics of fabrics. The basic weave of crystal ultra-soft fabrics is usually a blend of high-quality polyester and elastane. Polyester fiber is known for its excellent wear resistance, wrinkle resistance and color fastness, while elastic fiber gives the fabric excellent elasticity and recovery properties. The ingenious combination of these two fibers lays a solid foundation for the crystal ultra-soft fabric, ensuring its stability and durability during subsequent processing.
During the weaving process, fiber arrangement, interweaving density and yarn thickness will have an important impact on the final performance of the fabric. By precisely controlling these factors, fabrics that are both soft and strong can be produced, providing a good base for subsequent gloss treatments.
Once the basic weave of the fabric is complete, the real magic begins. In order to give the crystal ultra-soft fabric its eye-catching luster, it undergoes a series of delicate chemical or physical treatments, the most critical of which are coating and calendering.
Coating: Coating is the process of evenly applying a thin layer of chemicals (usually resins, polymers, or other functional materials) to the surface of a fabric. This coating can not only enhance the wear resistance, waterproofness and stain resistance of the fabric, but more importantly, it can change the microstructure of the fabric surface by adjusting the composition and thickness of the coating, thereby affecting the light on it. Scattering and reflection effects.
In the coating treatment of crystal super-soft fabrics, materials with high light refractive index are usually selected, and the thickness of the coating is precisely controlled to ensure that light can produce the best scattering and reflection effects on the surface of the fabric. This treatment allows the fabric to show a more dazzling luster when exposed to light.
Calendering treatment: Calendering is a process in which a certain amount of pressure and temperature are applied to the surface of the fabric to form tiny concave and convex structures on the surface. This treatment can not only improve the flatness of the fabric, but also precisely control the microscopic morphology of the fabric surface by adjusting the parameters of the calender (such as pressure, temperature, speed, etc.).
In the calendering process of crystal super-soft fabrics, precision calendering molds are usually used to ensure a uniform and delicate concave-convex structure on the surface of the fabric. These tiny concave and convex structures can produce complex light scattering and reflection effects when illuminated by light, giving the fabric a crystal-clear visual effect.
When light shines on a crystalline ultra-soft fabric, the microstructure on its surface will interact with the light in complex ways. These carefully designed tiny concave and convex structures act like tiny mirrors, capturing and redistributing light. Light is continuously scattered and reflected on the surface of the fabric, forming complex and beautiful light patterns.
More importantly, these tiny concave-convex structures can also interfere and diffract light, causing the light to produce specific color effects on the surface of the fabric. When light shines at different angles, the fabric will show different luster and color changes, as fascinating as bright crystals.
The glossy beauty of crystal super-soft fabric is not only a visual enjoyment, but also a reflection of the performance and functionality of the fabric. Through coating and calendering, the fabric not only achieves an eye-catching gloss effect, but also enhances its wear resistance, wrinkle resistance and color fastness. These performance improvements have made crystal supersoft fabrics widely used in clothing, home decoration, toys and other fields.
In the field of clothing, the softness and gloss of crystal supersoft fabrics make it an ideal choice for intimate clothing such as underwear and home wear. Its excellent elastic recovery ensures that clothing retains its original shape and luster after being worn for a long time.
In the field of home decoration, the luster and softness of crystal ultra-soft fabrics add a sense of warmth and luxury to the home environment. Whether used as curtains, sofa covers or pillows, it can bring unique visual beauty to the living space.
In the field of toys, the softness and gloss of crystal supersoft fabric make it ideal for plush toys. Its smooth surface and brilliant luster not only make the toy more cute and attractive, but also enhance the tactile experience of the toy.