Why does Dutch velvet burnout fabric stand out in the fashion industry?

All good things start from the careful selection of raw materials. Dutch velvet burnout fabric uses high-quality long-staple cotton as raw material. This kind of cotton has long fibers, high strength and white color, which is an ideal choice for making high-end textiles. In the process of purchasing raw materials, manufacturers strictly follow quality standards to ensure that each batch of cotton reaches the best state. In addition, in order to give the fabric a unique burnout effect, an appropriate amount of polyester fiber needs to be added. Through the ingenious combination of polyester and cotton fibers, the comfort and breathability of cotton are retained, and the fabric is added. The crispness and durability.

With high-quality raw materials, the next key step is weaving. The weaving process of Dutch velvet burnout fabric is complex and delicate. It requires the use of advanced rapier looms or air-jet looms to form a delicate and uniform base fabric through precise warp and weft interweaving. During the weaving process, workers need to strictly control the tension and speed to ensure that each yarn can be accurately positioned, thereby creating the basic skeleton of the fabric. This link not only tests the advancedness of the equipment, but also tests the skills and experience of the operators. Any minor mistakes may affect the final quality of the fabric.

Burnout is the unique charm of Dutch velvet burnout fabric and the core link in its production process. This step hydrolyzes some fibers on the fabric through chemical treatment, thereby achieving the effect of rotting away and leaving beautiful patterns or textures. Before burnout, a printing template must be made according to the design pattern, and then the acid agent and paste are mixed to make a printing paste, which is evenly applied to the surface of the fabric through a printing machine. Subsequently, the fabric enters the steaming box. Under high temperature and high humidity conditions, the acid agent reacts with the fiber to dissolve the fiber in a specific area. Finally, after washing, drying and other processes, the burnout effect on the fabric is clearly visible. The burnout process requires not only precise chemical ratios and strict temperature control, but also extremely high requirements for the fineness and symmetry of the pattern. Any slight mistake may destroy the overall beauty.

Dyeing is a key step in giving Dutch velvet burnout fabric rich colors and vivid patterns. According to the design requirements, the fabric will undergo a variety of dyeing methods such as dip dyeing, pad dyeing or printing dyeing. During the dyeing process, the concentration, temperature and time of the dye must be strictly controlled to ensure the uniformity and color fastness of the color. At the same time, in order to enhance the three-dimensional effect of the fabric, overdyeing or multi-color printing technology is sometimes used to make the fabric present a richer color layer and visual effect. After dyeing is completed, color fixation and post-treatment are required to further consolidate the color and improve the overall quality of the fabric.

Finishing is the finishing link in the production process of Dutch velvet rotten cloth, but it is also a key step in determining the final texture and performance of the fabric. This step includes multiple processes such as brushing, shearing, and scalding, aiming to optimize the touch and appearance of the fabric. Brushing forms fine fluff on the surface of the fabric through mechanical action, enhancing softness and warmth; shearing removes excess fluff through trimming to make the fabric smoother; scalding uses high-temperature ironing to make the fluff more stiff and improve the overall texture of the fabric. In addition, finishing also includes anti-wrinkle treatment, waterproof and oil-proof treatment, etc. to enhance the practicality and durability of the fabric.

It is this series of rigorous and sophisticated production processes that ensure the high quality and excellent performance of Dutch velvet burnout fabric. The fabric is not only soft to the touch and has an elegant luster, but also has good air permeability and moisture absorption, making it suitable for wearing in all seasons. At the same time, thanks to the addition of polyester fiber and the strengthening of post-finishing technology, the fabric shows excellent durability and wrinkle resistance during use. Even after multiple washings and wearings, it can still maintain its original shape and color, extending the service life of the clothing.